The circuit also monitors the voltage level of the battery. It automatically cuts off the charging process when its output terminal voltage increases above the predetermined voltage level. Timer IC NE555 is used to charge and monitor the voltage level in the battery. Control voltage pin 5 of IC1 is provided with a reference voltage of 5.6V by zener diode ZD1. Threshold pin 6 is supplied with a voltage set by VR1 and trigger pin 2 is supplied with a voltage set by VR2. When the discharged cellphone battery is connected to the circuit, the voltage given to trigger pin 2 of IC1 is below 1/3Vcc and hence the flip-flop in the IC is switched on to take output pin 3 high.
The circuit can be constructed on a small general-purpose PCB. For calibration of cut-off voltage level, use a variable DC power source. Connect the output terminals of the circuit to the variable power supply set at 7V. Adjust VR1 in the middle position and slowly adjust VR2 until LED1 goes off, indicating low output. LED1 should turn on when the voltage of the variable power supply reduces below 5V. Enclose the circuit in a small plastic case and use suitable connector for connecting to the cellphone battery.
Note. At EFY lab, the circuit was tested with a Motorola make cellphone battery rated at 3.6V, 320 mAH. In place of 5.6V zener, a 3.3V zener diode was used. The charging current measured was about 200 mA.The status of LED1 is shown in the table.

